Rotational Inertia & Acceleration Torque
Rotor dynamics & motor starting analysis
Moment of Inertia
Acceleration Torque
Rotor Geometry Selection
Rotor Type
Solid Cylinder / Disk
Hollow Cylinder / Ring
Solid Sphere
Thin Spherical Shell
Rod (Rotation about Center)
Solid Cylinder / Disk
Radius (or Diameter)
mm
cm
m
in
Radius
Diameter
Mass
kg
g
lb
Moment of Inertia
—
Formula:
I = (1/2) × M × R² — axis through center, perpendicular to disk
Hollow Cylinder / Ring
Outer Radius (or Diameter)
mm
cm
m
in
Radius
Diameter
Inner Radius (or Diameter)
mm
cm
m
in
Radius
Diameter
Mass
kg
g
lb
Moment of Inertia
—
Formula:
I = (1/2) × M × (R_o² + R_i²) — thick ring or hollow cylinder
Solid Sphere
Radius (or Diameter)
mm
cm
m
in
Radius
Diameter
Mass
kg
g
lb
Moment of Inertia
—
Formula:
I = (2/5) × M × R² — axis through center
Thin Spherical Shell
Radius (or Diameter)
mm
cm
m
in
Radius
Diameter
Mass
kg
g
lb
Moment of Inertia
—
Formula:
I = (2/3) × M × R² — thin-walled sphere
Rod (Rotation about Center)
Length
mm
cm
m
in
ft
Mass
kg
g
lb
Moment of Inertia
—
Formula:
I = (1/12) × M × L² — axis perpendicular at center
Acceleration Torque Calculation
Pull-Up Torque (Breakaway)
N·m
ft·lbf
kg·m
Load Torque (Full Speed)
N·m
ft·lbf
kg·m
Moment of Inertia (Rotor + Load)
kg·m²
g·cm²
lb·ft²
Acceleration Time (0 → Full Speed)
seconds
milliseconds
Full Load Speed
rpm
rad/s
Angular Acceleration Required
—
Acceleration Torque (I × α)
—
Net Torque Required
—
Acceleration Margin
—
Notes:
Net torque = Acceleration torque + Load torque. Pull-up must exceed net torque. Margin = (Pull-up − Net) / Load × 100%. Design target: 15–25% margin.
Moment of Inertia & Acceleration Formulas
Solid Cylinder / Disk (axis perpendicular)
I = (1/2) × M × R²
Motor rotors, impellers, flywheels, brake drums
Hollow Cylinder / Ring
I = (1/2) × M × (R_o² + R_i²)
Hollow shafts, sleeves, thin-walled structures
Solid Sphere
I = (2/5) × M × R²
Spherical rotors, ball elements
Thin Spherical Shell
I = (2/3) × M × R²
Hollow spheres, thin-walled rotating pressure vessels
Rod (about center, perpendicular)
I = (1/12) × M × L²
Rotating shafts, connecting rods
Angular Acceleration
α = ω_f / t_acc
ω_f = final angular speed (rad/s), t = time (s)
Acceleration Torque from Inertia
T_acc = I × α
Torque required to accelerate the rotor and load
Net Torque Balance
T_net = T_acc + T_load
Total motor torque demand during acceleration
Acceleration Margin
Margin (%) = (T_pullup − T_net) / T_load × 100
Available margin beyond load. Typical minimum: 15–25%
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